Custom Wire Process

MWS Wire / Custom Wire Process

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Custom Manufactured Wire

MWS produces custom round, square, rectangular, and ribbon magnet wire as well as Multifilar® Magnet Wire, Twistite Magnet Wire® and Microsquare Magnet Wire® in a well-equipped, fully permitted manufacturing facility.

Products offered include film insulated wire conforming to NEMA MW 1000 and IEC 60317 in temperature classes 105°C to 240°C, from single through quadruple film builds.

Low minimums, quick deliveries and top quality are our standards.

Film Insulated Wire

Manufacturing capabilities range from high purity copper or aluminum conductors to alloys, plated and precious metal wire with film insulations rated up to 240C. Standard single through quad and customized film builds are available in a variety of insulation colors. Ultrafine sizes to 50 AWG can be produced for medical device and other high technology applications.

Bare Round, Flat and Ribbon

Sizes ranging from .0571″ down to .0005” in round diameters and ribbon thickness as low as .001″ and widths as wide as .125″ are produced in pure metal, alloy and plated conductors. Products can be supplied in all tempers, from dead soft annealed to spring.

Microsquare Magnet Wire®

Insulated square wire, ranging from 15 AWG (.0571”) to 34 AWG (.0063”), are coated with film enamels conforming to NEMA MW 1000.

Twistite Magnet Wire®

Two or more strands of natural or color coded magnet wire, utilizing copper or custom conductors, twisted up to 50 twists per inch to meet the needs of unique customer applications.

Multifilar® Magnet Wire

Parallel bonded, color coded multi-strand magnet wire in a selection of NEMA MW 1000 film types, insulation builds and bondable coating types.